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Hole saw in fiberglass. Remote controller unit


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Does anyone have experience using a hole saw for a 3" hole in fiberglass? I'd like to mount a remote controller for the radio in the back, and didn't know if I had to use a router to manually cut the hole or just use a hole saw. 

 

The hole saw I've got is multi-purpose, so I was thinking I could run it in reverse to cut the fiberglass, then chamfer out the edges manually. 

 

Also, is there any sourse of information you know of on how to run wiring in a boat properly? I'm sure I can run wire, but there must be a best practices document on securing and routing. 

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Run the saw backwards until you get through the gelcoat. If you don't it will try to grab when you get the blades on the gel and make for a crappy cut. Can also cause stress runners from tiny fractures it causes.

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Make sure you lightly sand the top edge of the fiberglass after you make the cut around the hole.  Just the lip where the hole is.

Edited by JeffK
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I put a couple layers of tape down first to help with cracking or spidering fiberglass. After wards sanded the edge.

Was pretty easy.  Make sure bit is sharp.

When peeling tape off make sure you peel towards the hole.

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